Plane Inspection Equipment

PIE-650

Plane Inspection Equipment

PIE-650 is a Surface Inspection System (WEB Inspection System), contains high speed scanning cameras (max. data rate: 850MHz), to detect any defects of a variety of web materials such as metal foils, sheet steel, paper and unwoven for sheet inspection, and glass, laminate plates, resin and food for individual sample inspection.
It performs high precise inspection and user-friendly operation with Ikegami unique image processing technology.

High speed line sensor cameras

Various type of camera are usable.
Max. data rate: 850MHz, Number of pixels: 2,000 pix - 16,000 pix."
Max. 43 cameras can be set per system.

Flexible configuration according to the object, necessary resolution, and working width, max.
43 sets can be installed per line. (more than 43 sets is also configurable by optional settings.)

Operability

Failed Object Display

Real-time display
Failed/defective objects can be displayed on screen in real-time.
Mapping display
Multiple objects can be displayed as a map, and each object is clickable to switch individual image view.

Object Images Listing Feature

All images can be listed on display with inspected data.
Even during the inspection, a simulated result report can be viewed.

Statistical Data Display

Statistical data can be displayed as charts.
Inspection result can be displayed as statistical data as numbers.

Staging feature

HIGH RESOLUTION STAGE

High resolution camera will detect objects precisely.
High speed line-sensor camera (max. data rate 850MHz) will detect objects precisely.
PIE-650 is suitable for high-speed production line.
(Films, glasses, metal foils, laminate plates, resin, sheet steel, paper, unwoven, rubber and food, etc.)

PINHOLL STAGE

Pinhole + size detection
Pinholl with physical size detectable.

SPECIAL STAGE

Dual-inspection by a special custom camera is also available.
One camera can inspect 2 stages. (Option)

Detection sample

Newly developped algorithm can detect various defect type.
Contaminations, uneven surface, unwanted lines, also dingy can be detected.

Simulation function

By combining multiple algorithm, threshold and detection size can be configured.
This menu can be used as a naming tool of defect obejcts as well.

Object	Films, glasses, metal foils, laminate plates, resin, sheet steel, paper, unwoven, rubber and food, etc.
Defect type	Contaminants, scratches, dirt, stains, uneven, wrinkles, streak, bubbles and pin hall, etc.

Camera	Line sensor camera (2,000-16,000 pixels, 40-850MHz) Number of cameras: selectable upto 43 sets (more than 43 sets is also configurable by optional settings.)
Lighting	Selectable among line-type LED, metal halide lamp, high frequency fluorescence light, halogen lampand, etc.
Image processing	11 kinds of algorithm to detect defects, 200 defect-type, defect-level, cycle, cluster level. (possible to add more by option).
Functions	Simulation, Waveform monitoring, Correcting mendering, Speed follow-up, etc.
Inspectable objects	Films, Glasses, Metal foils,Laminate plates, Resin, Sheet steel, Paper, Unwoven, Rubber and Food, etc.
Option	Marking machine, Conveyer, Remote monitoring function, etc.